Demo Project: The Single-Color Decal

This project is a streamlined assignment designed to confirm successful operation of your machine, software, and the foundational application technique.

The Assignment

Your task is to create a simple, single-color vinyl decal using text and a basic shape, and apply it successfully to a flat, non-porous surface.

Project Workflow: Simplified Steps

Follow these steps to complete your initial decal. Focus on precision and clean execution at every stage.

Phase 1: Design & Cut Preparation (Software: VinylCut 5)

1. Create Design: In VinylCut 5, create your design containing your name/word and your chosen simple shape.
2. Size & Scale: Group the entire design and scale it so that the final width is no more than 15 cm.
3. Add Weeding Box: Create a simple rectangular border (the “weeding box”) around your design, leaving at least 2 cm. This border helps contain the cut and speeds up the weeding process.
4. Cut Settings Check: Ensure your force and velocity settings are calibrated for your vinyl and machine. Double-check that you have not mirrored the design, as you will be applying this decal normally (exterior application).

Phase 2: Cutting and Weeding (Machine & Tools)

1. Load & Cut: Load your vinyl and send the job to your machine. Run a small test cut first if necessary.
2. Weeding (Crucial Skill): Use your weeding tool to remove the outer vinyl (the area between the weeding box and the cut design) and all the interior pieces (like the centers of ‘O’, ‘A’, ‘P’, etc.). Only the final design should remain on the backing paper.
3. Apply Transfer Tape: Apply transfer tape over your weeded design. Press it down firmly with your squeegee to ensure the vinyl adheres well to the tape.

Phase 3: Application (Dry Hinge Method)

1. Clean Surface: Thoroughly clean your small, flat surface using rubbing alcohol and a lint-free cloth (microfiber cloth).
2. Position & Hinge:
3. Measure to center your decal on the surface.
4. Secure the decal in place with a vertical masking tape hinge down the center.
5. Application:
6. Fold back one half and cut away the backing paper.
7. Lay the vinyl down from the hinge outward, using the squeegee to apply pressure evenly.
8. Repeat the process for the second half.
9. Remove Tape: Slowly peel the transfer tape back at a 180-degree angle.

Submission Requirement

Submit one clear, high-resolution photo of your completed and applied decal on your chosen surface. The photo must clearly show the decal is bubble-free and the text is level.

Submit short writeup on your experience doing the Demo Project.